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i-bsg assembly line

total 21 sets equipment, including pressing/ screwing/ induction welding/ dispensing/ curing/ cooling/ leakage test/ laser welding/ laser marking etc.
 

◆ total  21 sets equipment, including pressing/ screwing/ induction welding/ dispensing/ curing/ cooling/ leakage test/ laser welding/ laser marking etc.

◆ apply pallet auto conveyor cobot to achieve dut assembly full automatically.

◆ compatible to various products, only need to replace pallet and switch program.

◆ potting combine to curing and cooling, save occupied space.

different dispensing and curing station

◆ integrate ** dispensing system to dispense on different parts by using different kinds of glue.

◆ auto conveyor for product transferring, scanner to check datamatrix for poka yoke.

◆ camera to check dispensing effect.

◆ xyz for flexible dispensing trajectory.

 

cutting and induction welding integrated station

◆ integrate cutting and induction welding function.

◆ ia fixture designed for capacitor cutting.

◆ integrate ceia induction welding system for the cut capacitor induction welding.

◆ camera to check welding status.

◆ xyz rotation for each welding head, flexible with various product.

 

vertical and horizontal screwing station 

◆ integrate ** screwing  system for vertical and horizontal screwing on different stations:
    location guiding/anti return/smart stopper;
    torque accuracy : max. torque /- 10%;
    x/y position: /- 0.1 (z/0.5);

◆ auto capa  block pick up and place.

◆ xyz for each screw driver, flexible with various product.

 

capa potting and plasma treatment

◆ lead ** potting and ** treatment.

◆ auto label application, scanner to check datamatix for poka yoke.

◆ camera to check potting effect.

◆ xyz for flexible dispensing trajectory.

 

◆ apply oven  to cure and cool the  potted capa block.

◆ pallet to carry 8 products go through whole station: manual loading=>auto move to potting position=> scanner for poka yoke=>auto move to curing conveyor=>auto move to cooling conveyor=>come back to loading position.

◆ camera to check potting effect.

◆ xyz for flexible potting position.

◆ potting combine to curing and cooling, save occupied space.

 

sealing testing station

◆ apply ateq d520 for debit test and f620 for leakage test.

◆ manual turn table for cost saving, movable fixture for fast conversion. 

◆ manual turntable for leakage test and loading/unloading simultaneously.

◆ scanner for poka yoke.

 

multi-functional station

◆ multi-functional station for six functions: 
    1\ manual loading for pcba & housing; sensor applied for poka-yoke / presence/ in position.
    2\ calibration for dispensing needle, scale for  dispensing quantity(cpk). 
    3\ xyz module for pcba pick up & place.
    4&5\ heat stacking. integrate bd-tronic heat stacking system to control temperature and height.
    6\ camera inspection.

◆ movable fixture for fast conversion. 

 
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